The "Three Musketeers" of Lithium Batteries: Lithium Battery Packaging Film, Lithium Battery Separator and Battery Cell Blue Film

The "Three Musketeers" of Lithium Batteries: Lithium Battery Packaging Film, Lithium Battery Separator and Battery Cell Blue Film

Lithium battery packaging film

The patron saint of electronic products

1. Structure and characteristics of lithium battery packaging film

Lithium battery packaging film usually consists of three layers of aluminum foil (nylon layer) ON/Al/CPP or four layers (nylon layer) ON/Al/PA/CPP. The outer nylon layer mainly plays a protective role to prevent the aluminum foil layer from being scratched. The outer material is required to be puncture-resistant and impact-resistant. The middle aluminum foil layer, as a base material, plays a waterproof and barrier role to prevent moisture from invading and block oxygen to protect the contents of the battery. The main function of the inner heat-sealing layer (CPP) is heat sealing. Based on the multi-layer structure, it has the functions of corrosion resistance, puncture resistance, aging resistance, insulation, and moisture resistance. It is an ideal packaging material for electronic products. The industry also calls it "aluminum-plastic film". In addition to the above properties, the recyclable characteristics of battery separator film, combined with the concept of green environmental protection, adapt to the trend of the times.

Sun Jie's team from Tianjin University: Micro-multifunctional additives significantly improve the ultra-high voltage performance of 4.8 V nickel-rich cathode and silicon-oxygen anode batteries

Determined to win ‖ Sun Jie's team from Tianjin University: Micro-multifunctional additives significantly improve the ultra-high voltage performance of 4.8 V nickel-rich cathode and silicon-oxygen anode batteries

 In December 2024 , Professor Sun Jie, Dr. Zhang Yiming of Tianjin University and Dr. Wang Lue of Guolian Automotive Power Battery Research Institute Co., Ltd. published an online paper in the journal Advanced Energy Materials (impact factor > 24.4) titled " Trace Multifunctional Additive Enhancing 4.8 V Ultra-High Voltage Performance of Ni-Rich Cathode and SiO _x  Anode Battery ". The study proposed a functional group integration strategy for the molecular structure design of additives, and developed a single, trace multifunctional electrolyte additive through the active synergy of multiple functional groups and electronic structures. 2- Cyano -3- fluoropyridine -5- boronic acid pinacol ester (FTDP) can simultaneously construct a strong CEI and SEI on the surface of the positive and negative electrodes , and play a multifunctional role in scavenging HF , quenching free radicals and inhibiting the dissolution of transition metal ions. With only 0.2 wt.% FTDP added , NCM811/Li batteries exhibited excellent electrochemical performance even under the harsh conditions of ultra-high voltage (4.8 V) , high temperature (60 °C) , and high rate  (10 C) . The capacity retention rate of 1.6 Ah NCM811/SiO x soft-pack batteries was as high as 84.0% after 300 cycles at _a current of 1.0 A. This work provides a practical reference for the rational screening and design of trace multifunctional electrolyte additives to promote the development of high energy density lithium-ion batteries .    

Product Citations

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Effects of Conductive Agents and Binders on Compression and Compactability of NCM Powders

Effects of Conductive Agents and Binders on Compression and Compactability of NCM Powders

In the field of energy development, lithium-ion batteries have gradually become an important component of power sources (medical equipment, entertainment equipment, computers, communication equipment, electric vehicles, spacecraft, etc.) due to their advantages of low cost, environmental friendliness, high specific energy, light weight, and no memory effect. Lithium-ion battery positive electrode active materials often use transition metal oxides, such as layered lithium cobalt oxide, lithium nickel oxide, lithium nickel cobalt oxide, or lithium iron phosphate, and negative electrodes often use graphite, silicon-based materials, etc. as active materials.

During the development and production process of lithium-ion batteries, it was found that the conductivity of the positive and negative active material particles cannot meet the requirements of the electron migration rate. Therefore, conductive agents need to be added during the battery manufacturing process. The main function is to improve the electronic conductivity. The conductive agent conducts electrons and collects microcurrents between the active material particles and between the active material particles and the current collector, thereby reducing the contact resistance of the electrode and effectively reducing the polarization of the battery. Commonly used conductive agents for lithium batteries can be divided into traditional conductive agents (such as carbon black, conductive graphite, carbon fiber, etc.) and new conductive agents (such as carbon nanotubes, graphene and its mixed conductive slurry, etc.). Figure 1 is a schematic diagram of the distribution of conductive agents in lithium-ion battery pole pieces.

Figure 1. Schematic diagram of the distribution of conductive agents in lithium-ion battery electrodes ^[1]

Interfacial friction makes the vertical structure of lithium metal batteries

Interfacial friction makes the vertical structure of lithium metal batteries

summary

A practical high-energy-density lithium metal battery requires a free-standing lithium metal anode with a thickness of less than 20 μm, but it is difficult to achieve large-scale processing of thin layers and free-standing structures due to the low melting point and strong diffusion creep effect of lithium metal. In this study, a free-standing lithium chips with a thickness of 5 to 50 μm was formed on the lithium metal surface by mechanical rolling, which was determined by the in-situ tribochemical reaction between lithium and zinc dialkyl dithiophosphate (ZDDP). A layer of organic/inorganic hybrid interface (about 450 nm) was formed on the lithium metal surface with extremely high hardness (0.84 GPa) and Young's modulus (25.90 GPa), which not only enables scalable processing of lithium chips, but also realizes dendrite-free lithium metal anode by inhibiting dendrite growth. The rolled lithium anode has a long cycle life and high-rate cycling stability ( more than 1700 cycles at 25°C even at current densities of 18.0 mA cm −2  and 1.5 mA cm −2  ). This work provides a scalable tribological design approach for producing practical thin free-standing lithium metal anodes.

Single-sided pole piece production

 Single-sided pole piece manufacturing method

This issue introduces the production process of single-sided pole pieces to help you obtain satisfactory data results in experimental tests.

1. Stirring

The first step is the preparation of the slurry. The equipment used are "high-speed variable frequency mixer" and "beaker".

High speed variable frequency mixer

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Learning about Lithium-ion Button Cell Batteries

 1. Basic introduction of lithium-ion button battery

Button lithium-ion battery is a rechargeable battery that uses lithium ions as charge carriers. It consists of positive electrode, negative electrode, electrolyte and diaphragm. The positive electrode usually uses lithium compounds, such as lithium cobalt oxide, lithium iron phosphate, etc. The negative electrode generally uses graphite material. The electrolyte is an organic solution containing lithium salts that can provide a medium for ion transmission. The diaphragm is used to isolate the positive and negative electrodes to prevent short circuits.

In-depth! Detailed explanation of lithium-ion battery formation technology

In-depth! Detailed explanation of lithium-ion battery formation technology

Lithium-ion battery production requires formation to achieve electrode wetting and full activation of electrode materials. During the first charge, as lithium ions are embedded in the negative electrode, the electrolyte components undergo a reduction reaction at the negative electrode to form a stable solid electrolyte interface film (SEI film) to prevent irreversible consumption of electrolyte and lithium ions in subsequent cycles.

Therefore, this technology is of extraordinary significance to battery performance. The effect of formation directly affects the subsequent performance of lithium-ion batteries, including storage performance, cycle life, rate performance and safety. This article focuses on the technical parameters/methods of formation and its impact on battery performance.