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【Overview】： The rolling of battery electrodes involves the friction between the rollers and the electrode, which draws the electrode sheet into the gap between the rotating rollers. During this process, the electrode sheet undergoes compression and deformation. Unlike the rolling of steel, where the rolling process mainly causes the material to extend longitudinally and widen laterally without a change in density, the rolling of battery electrodes focuses on the compaction of active material on both the positive and negative electrode sheets. During this process, the particles undergo migration, rearrangement, and embedding, resulting in reduced voids between particles and a denser arrangement. The purpose is to increase the compaction density of the positive or negative electrode materials. Proper compaction density can increase battery discharge capacity, reduce internal resistance, minimize polarization loss, extend cycle life, and improve the utilization rate of lithium-ion batter...

Introduction Soft-pack battery cells, referring to cells using aluminum-plastic composite film as packaging material, have seen widespread application in the lithium-ion battery field due to their high energy density, enhanced safety, and flexible design. Below, I will provide a detailed introduction to the manufacturing process of soft-pack battery cells, covering material preparation, critical steps, and post-processing aspects. 1. Cell Design Cell design refers to the process of assembling the cathode material, anode material, electrolyte, separator, and current collectors for the positive and negative electrodes in specific proportions and processes to meet particular electrical performance requirements. This process requires designers to understand the characteristics of various materials, possess extensive electrochemical knowledge, and have the ability to think logically and comprehensively. 1.1 Clarify Design Requirements It's important to clarify the usage scenarios for th...

Overview of Lithium - Ion Battery Binders  Binders, often grouped with conductive agents and additives as "auxiliary materials" in lithium - ion battery production, are crucial and indispensable materials. Their main function is to adhere active materials and conductive agents to current collectors, ensuring electrical contact between powder material particles in the electrode and between the powder materials and the current collector. Binders have a low mass fraction in the electrode and do not participate in electrochemical reactions. Their primary role is to attach active materials and conductive agents to the current collector, maintaining the integrity of the electrode. Binders influence the formation of the solid electrolyte interface (SEI), charge transfer within the electrode and at the electrode - electrolyte interface, the wetting behavior of the electrode, as well as the battery's cycling performance and cost. Therefore, an ideal binder can guarantee the stabil...

Analysis of manufacturing processes of lithium batteries with different packaging methods: square, cylindrical, and soft pack Automotive Technician ,praise In the new energy era, lithium batteries are the core power and energy storage unit, and their importance is self-evident. Among the many characteristics of lithium batteries, the external form of packaging shape actually contains complex technical considerations and process logic. The three mainstream packaging shapes of square, cylindrical, and soft pack each correspond to a unique process, like three keys, opening the door to different application scenarios. This article will deeply analyze the technical routes and process secrets behind these three lithium battery packaging shapes.